Case Studies
Real Projects. Real Impact.
Every project below was built by our team — from architecture to deployment. These aren't hypotheticals. These are production systems delivering results today.
Predictive Maintenance & Asset Intelligence Platform
Challenge
The client operated 2,400+ rotating assets across 8 facilities with reactive maintenance causing 18% unplanned downtime. Sensor data from IoT devices was collected but never analyzed — costing millions in emergency repairs and lost production.
Solution
Built an end-to-end asset intelligence platform that ingests real-time IoT sensor data, applies ML-based anomaly detection and remaining useful life (RUL) prediction, and surfaces actionable maintenance recommendations via a unified dashboard. Integrated with SAP PM for automatic work order generation.
2,400+
Assets monitored in real-time
62%
Reduction in unplanned downtime
$2.1M
Annual maintenance savings
14 days
Avg failure prediction lead time
Intelligent Warehouse Management System
Challenge
Managing 5,000+ SKUs across multiple warehouse zones with manual processes led to picking errors, inventory discrepancies, and fulfillment delays. The client needed a modern WMS with AI-optimized operations.
Solution
Designed and built a comprehensive WMS with AI-powered pick path optimization, ABC inventory classification, real-time stock tracking, barcode scanning integration, and automated reorder alerts. Deployed as a cloud-hosted SaaS with mobile companion app.
5,000+
SKUs managed
99.5%
Order accuracy achieved
35%
Faster order fulfillment
< 2%
Stockout rate
LeavePlan — Smart Leave & Attendance Management Platform
Challenge
SMEs and growing teams struggled with fragmented leave tracking — spreadsheets, WhatsApp messages, and manual approvals causing payroll errors, compliance gaps, and manager frustration. No affordable tool offered both mobile-first UX and HR policy flexibility.
Solution
Built LeavePlan — a full-stack SaaS platform with a React web dashboard and React Native mobile app. Features include configurable leave policies, multi-level approval workflows, real-time team availability calendar, payroll integration, holiday management, and automated balance calculations. Deployed as a multi-tenant cloud platform with role-based access.
500+
Active users across teams
90%
Faster leave approvals
Zero
Payroll discrepancies
Web+Mobile
Cross-platform experience
Plant Productivity Management Dashboard
Challenge
A multi-line manufacturing facility needed unified visibility across production, OEE, workforce, maintenance, energy, and safety — replacing siloed spreadsheets and manual reporting that caused delayed decisions.
Solution
Built a comprehensive productivity suite with real-time dashboards for 8 production lines, OEE analytics with A×P×Q breakdown, workforce skill matrix, predictive maintenance work orders, energy consumption tracking with solar integration, and safety incident management.
8
Production lines monitored
83%+
Plant OEE achieved
142
LTI-free safety days
13%
Solar energy contribution
Non-Conformance & CAPA Quality Portal
Challenge
Quality management relied on paper-based NCR tracking, manual CAPA follow-ups, and disconnected SPC data. The client needed a unified digital quality system aligned with ISO 9001.
Solution
Built a comprehensive NC portal with NCR lifecycle management, CAPA tracking with root cause analysis (5 Why, Fishbone), SPC control charts, inspection scheduling, cost of quality analytics, and automated escalation workflows.
25%
Fewer open NCRs
6.2 days
Average NCR close time
94%
First pass yield
100%
CAPA traceability
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